Convective mass transfer
1 Errata
Section titled “1 Errata”-
Slide 10 gives 0.322 as the heat-column coefficient. Use 0.332.
This agrees with the velocity and mass columns.
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Slide 12 gives 0.332 as the average laminar plate coefficient. Use 0.664 in the average Sherwood-number correlation
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Slide 13 uses for the Reynolds-analogy gradients. Use .
These gradients are normal to the wall.
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Slide 17 labels the subliming solid as carbon dioxide and supplies a vapour pressure of 4740 Pa without a surface temperature. Using the 293 K air temperature for solid CO is physically inconsistent: NIST phase data place its triple point at 216.58 K. Its solid-vapour correlation gives 4740 Pa at about 163.5 K. Example 1 below instead uses a hypothetical volatile solid with explicitly stipulated properties and surface temperature. Its numerical answer must not be used for dry ice.
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Slide 20 omits the humidity and surface temperature needed for an evaporation rate. Example 4 below specifies dry air and a surface maintained at 35 degrees Celsius. An earlier worked solution used 6221 Pa at that temperature; use 5624 Pa. This pressure error was in the worked solution, rather than a printed value in the PDF question.
2 Reading list
Section titled “2 Reading list”- Çengel and Ghajar (2015) and Geankoplis (2003) for heat and mass transfer correlations.
- Bird et al. (2006) and Welty et al. (2001) for transport balances and diffusivity definitions.
Examples use mol unless stated otherwise.
3 Choose a convective-transfer model
Section titled “3 Choose a convective-transfer model”| Given conditions | Model and checks |
|---|---|
| Transfer between gas and liquid bulks | Use the two-film model, Eq. 1 and Eq. 2; put both resistances on the same basis. |
| A known interface concentration and one flowing phase | Use with the appropriate geometry and local or average Sherwood number. |
| A matching heat-transfer correlation is available | Use the heat/mass analogy only with matching geometry, flow and boundary conditions. |
| Bulk composition changes along a tube | Integrate a stream balance instead of using inlet concentration everywhere. |
| Buoyancy rather than imposed flow drives transfer | Choose a mass-buoyancy correlation and separate composition and temperature effects. |
4 Deriving the two-film resistance
Section titled “4 Deriving the two-film resistance”Consider steady absorption of A from a gas into a liquid. A thin gas film and a thin liquid film supply the resistance. Each bulk phase is well mixed. Take from gas to liquid, and neglect accumulation, reaction and interfacial resistance. The same molar flux crosses both films.
The profile heights are schematic and use separate composition scales for the two phases. Equal chemical potential at the interface does not require equal gas and liquid mole fractions.
Let mean bulk and mean interface. Define the coefficients on a mole-fraction basis, in mol m s per unit mole-fraction difference:
The slope comes from the local equilibrium relation. It is not a ratio of diffusivities. Solve the liquid-film equation for its interface value, then substitute into the gas-film equation:
Define the overall coefficient using the gas-basis driving force:
The factor converts the liquid-film resistance to the gas basis. Comparing directly with would omit that conversion. A concentration-basis coefficient in m s⁻¹ cannot be substituted without converting its driving force.
For example, take , in the units above, , and . Then
The liquid film contributes 80 percent of the total gas-basis resistance. Recovering and gives the same flux through each film and satisfies . Reducing to 0.2 while keeping the coefficients fixed changes the resistances to 50 and 20; the gas film then controls most of the resistance. Solubility and the chosen basis matter.
Two-film transfer obeys . Which expression gives the overall gas-mole-fraction resistance?
Explanation
Use the equilibrium slope to express both film resistances in terms of gas mole fraction:
The factor multiplying the liquid-film resistance converts a liquid mole-fraction difference to the equivalent gas mole-fraction difference. Both resistances must use the same basis before they are added.
5 Deriving external-flow mass transfer
Section titled “5 Deriving external-flow mass transfer”For , species diffuse faster than momentum and the concentration boundary layer is thicker than the velocity boundary layer. For , species diffuse more slowly and the concentration layer is thinner. At , the layers have comparable thicknesses under matching laminar-plate conditions. A liquid with and has and a thin concentration layer. Replacing species diffusivity by thermal diffusivity would give Prandtl number, which answers a different transport question.
For , concentration disturbances diffuse faster than thermal disturbances. For , heat diffuses faster and the thermal layer extends farther than the concentration layer under matching flow conditions. At , matching heat and mass models can have similar scalar profiles, which supports a heat and mass transfer analogy when their boundary conditions also match. For and , ; treating heat and species diffusion as equally fast would be a poor approximation. The air-water calculation below illustrates the near-unity case. Neither case permits setting , since those coefficients have different units.
These diffusivity ratios help explain the relative thicknesses of the boundary layers. To calculate the mass transfer rate, we now need the concentration gradient at the surface. Consider fluid flowing over a wet flat plate, as shown in Figure 2. Let measure distance along the plate in the flow direction, and let measure perpendicular distance from the plate into the fluid, with at the surface. At a fixed position , the concentration falls from at the wet surface to in the free stream. The slope of this concentration profile at gives the surface gradient in Fick’s law. Below, we use that gradient to obtain the mass transfer coefficient.
5.1 The coefficient and Sherwood number
Section titled “5.1 The coefficient and Sherwood number”Use Sherwood number, first introduced in the spherical-diffusion calculation, to express the coefficient on a dimensionless basis. It corresponds to Nusselt number with species diffusivity replacing thermal conductivity in the appropriate coefficient definition.
Write the outgoing molar flux in mol m s as a coefficient times a concentration difference. With constant total molar concentration , its mole-fraction form is equivalent:
The concentration-basis coefficient has units m s. The source calls the mole-fraction coefficient , but this topic uses for gas composition and reserves for liquid composition. Do not mix a coefficient defined per mole fraction with one defined per concentration.
At low normal mass flux, Fick’s wall law is
Equating it with Eq. 3 gives
The coefficient packages the wall gradient. Multiplication by a characteristic length gives the dimensionless Sherwood number,
It compares the actual gradient with a reference gradient over . Large Sherwood means a steep wall gradient. It is analogous to , where is the heat-transfer coefficient in W m K. It is not a universal enhancement ratio with a stagnant value of one. A stagnant sphere has , hence when .
A correlation gives for m and . What is ?
Explanation
Rearrange the Sherwood-number definition:
Substituting the given values,
Use the species diffusivity in this mass transfer calculation.
5.2 Boundary-layer equations and local results
Section titled “5.2 Boundary-layer equations and local results”For steady two-dimensional laminar flow over a flat plate, assume constant properties, negligible streamwise diffusion, zero pressure gradient, no species reaction, no heat generation and low species injection. Continuity gives
Here and are velocity components in m s. The other balances are
Subscripts on variables in Eq. 6 denote derivatives. At , impose , and . Far away, , and . The common advection operator and matching boundary conditions explain the analogy. If , the normalized velocity, temperature and concentration profiles coincide. Blasius gives the wall velocity gradient
Thus, at , with . The usual Schmidt correction gives
For a constant surface concentration the coefficient varies as . Its length average is
The integral is , so the average is twice the trailing-edge value:
Use the laminar expression for and .
5.3 Reynolds analogy
Section titled “5.3 Reynolds analogy”Small means weak transfer relative to the flowing species capacity per area; larger values mean stronger transfer on that basis. For and , . This is not directly the fraction absorbed by a whole pipe, which also depends on length and diameter through Number of transfer units. A mole-fraction coefficient such as cannot be divided by here without converting its basis.
At , normalize the profiles as
Differentiate normal to the wall, multiply by , and recognize the wall shear and Fourier wall heat flux. This gives . Defining the skin-friction coefficient
gives
The second equality requires and matching transport conditions. The wall-normal gradients determine surface shear and heat flux. The dimensionless forms are
and
For a pipe the Fanning friction factor is the same shear normalization, while the Darcy factor is four times it. This distinction prevents a factor-of-four error. Do not replace wall skin friction by the total drag coefficient of a cylinder or sphere, where pressure drag can dominate. The simple analogy extends approximately to appropriate turbulent flows when momentum and scalar transport have comparable effective diffusivities; unity molecular ratios alone do not prove every turbulent profile identical.
5.4 Chilton-Colburn analogy and Lewis relation
Section titled “5.4 Chilton-Colburn analogy and Lewis relation”The empirical transfer factors relax the unity-property condition:
For suitable plates and pipes these factors also approximate . The transfer-to-transfer relation can remain useful when total drag cannot be used, provided geometry, boundary conditions and transport assumptions match. It is not a guarantee for rough packed beds or high blowing. The source quotes approximate ranges and ; individual correlations may impose tighter ranges. Equating factors and cancelling yields
With water vapour in air at 298 K, and m s give and . Dropping this roughly nine-percent correction gives the Lewis relation . It supports wet-bulb and humidification models for air-water; other pairs need their own Lewis number.
The Chilton-Colburn heat and mass analogy applies, and . Which relation follows for concentration-basis ?
Explanation
The heat and mass transfer analogy gives
With Lewis number equal to one,
The density and heat capacity are still needed. The heat and mass transfer coefficients have different units and cannot be set equal.
6 Classroom examples 1 to 5
Section titled “6 Classroom examples 1 to 5”All examples use mol rather than kmol. Multiply a concentration or rate in kmol by 1000 to obtain mol. The molar gas constant is J mol K. The molar rate is in mol s and mass rate is in kg s. An average coefficient carries a bar; is transfer area in m.
Volatile solid
Section titled “Volatile solid”Air flows at 2 m s⁻¹ over a hypothetical volatile solid A with an exposed area of . The measured sublimation rate is . Both the air and the surface are maintained at 293 K; external heating supplies the latent heat. The pressure is and incoming air contains negligible A.
For this model solid, use the stipulated equilibrium vapour pressure and diffusivity in air . Use air properties , , and molar mass .
Determine the concentration-basis mass transfer coefficient and estimate the heat transfer coefficient using the Chilton-Colburn analogy. This adaptation replaces the inconsistent CO interface state in slide 17.
Solution
Data
| Quantity | Value |
|---|---|
| Exposed area | |
| Measured molar rate | |
| Gas temperature | |
| Gas pressure | |
| Species diffusivity | |
| Kinematic viscosity | |
| Surface equilibrium pressure | |
| Prandtl number | |
| Specific heat capacity | |
| Air molar mass |
These values are stipulated for the hypothetical solid and air.
Assumptions
- Steady sublimation over the exposed area.
- Negligible A in the bulk air.
- Ideal gas behaviour and constant supplied properties.
- Low normal mass flux and matching heat and mass transfer conditions.
Calculations
The gas-side surface concentration follows from ideal-gas equilibrium:
The measured rate equals coefficient times area times concentration driving force:
Since the bulk concentration is negligible, solve for .
From Eq. 3,
The Schmidt number uses momentum and molecular diffusivities:
The Chilton-Colburn relation converts the measured mass coefficient to a heat coefficient:
Substituting the air properties gives
The surface fraction is about 0.0468, so the low-flux approximation is plausible but not exact.
External heating maintains the specified surface temperature. The estimated heat coefficient describes how this flow would respond to a small temperature difference; it does not supply latent heat when the air and surface are isothermal.
Answer
The concentration-basis mass transfer coefficient is . The corresponding heat transfer coefficient is .
Naphthalene sheet
Section titled “Naphthalene sheet”A stream of air at 100 kPa pressure and 290 K is flowing on the top surface of a thin flat sheet of solid naphthalene of length 1 m with a velocity of 20 m/s and surface temperature of 310K. Calculate:
- The average mass transfer coefficient over the flat plate
- The rate of loss of naphthalene from the surface per unit width
Data @ :
- (naphthalene vapour in air)
- (kinematic viscosity of air)
- (conc. of naphthalene at the air-solid interface)
Solution
Use the concentration boundary layer in Figure 2, with the leading edge at the start of the sheet. The one-metre dimension is along the flow; width remains unspecified.
Data
-
Sheet length
-
Air speed
-
Film diffusivity
-
Film kinematic viscosity
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Surface concentration
Assumptions
- Steady transfer from a uniform saturated surface.
- Negligible naphthalene in the incoming air.
- Constant properties and negligible normal injection.
- The source estimate treats the boundary layer as turbulent from the leading edge. A separate estimate allows natural transition.
Calculations
Use length-based flow and transfer groups:
The groups are
and .
For the source’s fully turbulent model, first determine the average Sherwood number, then recover the coefficient from
The transfer area per unit width is , so the loss per unit width is
Substitution gives
Use the same one-metre length in the dimensional conversion:
Here denotes sheet width in metres.
The table uses 0.037, which changes this estimate by about one percent.
For an untripped plate, the laminar starting length is
The mixed average relation
gives 2806.4, m s⁻¹ and mol s⁻¹ m⁻¹.
This is the preferred estimate when transition occurs naturally at the stated Reynolds number.
Both answers are conditional on the specified flow model; they are not interchangeable rounding choices.
With kg mol⁻¹ the source fully turbulent estimate corresponds to 2.62 kg day⁻¹ per metre of width.
Answer
With the source’s fully turbulent model, and the loss per unit width is . For an untripped plate with natural transition, the preferred estimates are and .
Wet-bulb thermometer
Section titled “Wet-bulb thermometer”Dry air at blows across a thermometer whose bulb has been covered with a dampened wick. The classical “wet bulb” thermometer indicates a steady-state temperature is reached by a small amount of liquid water evaporating into a large reservoir of unsaturated vapour-gas mixture. The thermometer reads 290 K. At this temperature, the following properties were evaluated:
| Property | Value |
|---|---|
| Vapour pressure of water | |
| Density of air | 1.219 kg/m |
| Latent heat of vaporisation of water | 2461 kJ/kg |
| Prandtl number | 0.71 |
| Schmidt number | 0.61 |
| Specific heat of air | 1.006 kJ/kg.K |
What is the temperature of the dry air?
Solution
Data
| Quantity | Value |
|---|---|
| Wet-bulb temperature | |
| Surface vapour pressure | |
| Air density | |
| Specific heat capacity | |
| Prandtl number | |
| Schmidt number | |
| Latent heat | |
| Water molar mass |
Assumptions
- Steady wick temperature and evaporation rate.
- Dry incoming air and saturated gas at the wet surface.
- Radiation and conduction through the thermometer stem are neglected.
- Sensible energy transport by injected vapour and blowing are neglected.
- Constant properties and matching heat and mass transfer conditions.
Calculations
At steady state convection supplies evaporation’s latent heat.
With zero incoming vapour,
The ratio is m K/J, and
The energy balance gives the temperature rise above the wet bulb:
Substituting the latent heat, concentration and coefficient ratio gives
Adding this temperature difference to the wet-bulb reading gives
Velocity cancels because the same flow affects both coefficients.
This cancellation holds under the stated analogy and energy assumptions; it does not remove ventilation requirements or radiative errors of a real thermometer.
Answer
The estimated dry-air temperature is , approximately .
Heat and mass analogy
Section titled “Heat and mass analogy”Water evaporates from a wetted surface of rectangular shape, with an air stream (1 atm, ) blown over the surface at a velocity of 15 m/s. Heat transfer measurements indicate that for air at 1 atm and , the average heat transfer coefficient is given by the following empirical relation:
where is in W/(m K) and is in m/s. Estimate the mass transfer coefficient and evaporation rate for an area of 1.5 m. Assume dry incoming air and a surface maintained at by external heating. Use at and the following rounded, stipulated transport properties: , , , and .
Solution
Data
| Quantity | Value |
|---|---|
| Air speed | |
| Wet area | |
| Supplied heat correlation | |
| Air density | |
| Specific heat capacity | |
| Kinematic viscosity | |
| Diffusivity | |
| Prandtl number | |
| Surface saturation pressure | |
| Surface temperature | |
| Water molar mass |
The transport properties are rounded model inputs. The surface saturation pressure is consistent with 35 degrees Celsius using the NIST Antoine correlation.
Assumptions
- Steady transfer from a uniformly wet surface.
- Dry incoming air.
- The surface is maintained at the stated air temperature.
- Constant supplied properties.
- Heat and mass transfer share the same flow and surface conditions.
- Normal evaporation flow is small.
Calculations
The measurement gives
Compute .
The matching-flow Chilton-Colburn relation is
Substituting the coefficient and property values gives
At 308.15 K,
The evaporation rate is coefficient times area times concentration difference:
With dry bulk air, substitution gives
Convert the molar rate to mass rate:
Dryness and maintained surface temperature are explicit additions to the source question.
At 50 percent relative humidity with equal surface and ambient temperature the driving force and rate halve.
The saturated surface fraction is about 0.0555, exceeding the source’s 0.05 rule of thumb; a blowing correction may matter.
Maintaining the warm surface requires heat input.
This is not an adiabatic wet-bulb calculation.
Answer
Using the supplied additional properties, and
These estimates require the stated dry-air and maintained-surface-temperature assumptions.
Annular transfer
Section titled “Annular transfer”The following correlation has been proposed to characterise the heat transfer of fluids flowing in the annular section between concentric tubes:
Show how this equation can be used to predict the mass-transfer coefficient from a naphthalene rod that is used to form the inner tube of an annular duct. and are the diameters of the inner and outer tubes, respectively, whereas and are the viscosity of the fluid at the bulk and surface temperatures.
Solution
Data
- Inner diameter
- Outer diameter
- Reynolds number based on inner diameter
- Empirical correlation constant
No numerical geometry, velocity or value of the correlation constant is supplied. Here the symbol for the correlation constant does not denote concentration.
Assumptions
- The heat and mass problems have matching geometry and flow regime.
- Uniform surface concentration corresponds to the heat correlation’s wall condition.
- Low mass flux leaves the velocity field essentially unchanged.
- The gas is dilute and isothermal, so wall and bulk viscosities are approximately equal.
- The translated correlation is used within the applicable Reynolds and Schmidt ranges.
Calculations
Keep the same geometry, Reynolds definition and experimental range.
Replace Nusselt by Sherwood and Prandtl by Schmidt.
At isothermal dilute conditions , giving
The viscosity factor can be retained if wall temperature or composition changes viscosity appreciably, but the heat correlation alone does not validate a mass-composition correction.
The Reynolds and diameter-ratio factors describe flow and geometry, so they remain unchanged. The viscosity correction becomes unity under the stated isothermal dilute approximation.
Answer
For the stated isothermal, dilute model,
The answer remains symbolic because the required numerical data are not supplied.
7 Example: concentration development in a pipe
Section titled “7 Example: concentration development in a pipe”At a transferring pipe wall the concentration layer grows inward until it reaches the centre. Fully developed concentration means that the normalized profile no longer changes, even while the bulk concentration continues changing along the pipe. Hydrodynamic, thermal and concentration development have different lengths. In laminar flow the estimates are , and , with the pipe diameter. At , and m, m. A short pipe then needs an entrance-region correlation. In turbulent flow, development is often of order ten diameters; check it rather than inferring development solely from Reynolds number.
Water containing a slowly diffusing solute flows laminarly through a pipe with . Using the entry-length estimates above, how does the concentration entry length compare with the hydrodynamic entry length?
Explanation
The laminar entry-length estimates give
The concentration profile needs about 600 times as much distance to develop as the velocity profile. A developed velocity profile therefore does not guarantee a developed concentration profile.
7.1 Translating a heat correlation
Section titled “7.1 Translating a heat correlation”Use , and with the same geometry, wall condition and flow regime. The transfer must not appreciably modify the velocity field. The carrier fluid’s properties approximate mixture properties only at dilution.
A heat correlation assumes uniform wall temperature and negligible normal injection. Which mass-transfer situation most closely matches its assumptions?
Explanation
The analogy requires matching geometry, flow and boundary conditions as well as corresponding transport properties. Uniform temperature maps to uniform concentration. Strong injection changes the velocity field and needs a model that includes it.
7.2 Natural convection and buoyancy
Section titled “7.2 Natural convection and buoyancy”Small means weak composition buoyancy on the viscous scale; large values mean stronger natural motion is possible. The water-pan example below calculates from density and uses . Using pan diameter instead makes its value 64 times too large. As with thermal Grashof number, the cube of length makes that choice especially important. The sign and orientation of the density change decide whether buoyancy assists or opposes flow; a magnitude alone does not.
Small supports a diffusion-dominated picture on the model scale; larger values can support stronger convective transfer when the density arrangement drives motion. Check the geometry and stability before using a correlation. The water-pan example gives , within its stated upward-facing surface range. Multiplying by Pr instead of Sc would give the wrong diffusion comparison. Thermal Rayleigh number uses Pr.
Density differences generate natural flow. Water vapour is lighter than air at the same temperature and pressure, so composition alone can make air above water buoyant. Thermal expansion can reinforce or oppose that change. The thermal and composition Grashof magnitudes are
Here is gravity in m s⁻², the expansion coefficient in K, and the density difference caused only by composition, evaluated at a common temperature. Both groups are dimensionless and use . A total density difference between states at different temperatures already includes thermal buoyancy and must not have a thermal group added again. For small density variations one can add signed buoyancy contributions referenced to the same state; opposing forces require a suitable coupled correlation. Heat and concentration profiles also have different diffusivities, so adding groups alone does not establish an exact combined Sherwood law. If a thermal natural-convection correlation supplies , Eq. 11 gives a conditional mass estimate. If composition drives flow, use an appropriate Sherwood correlation directly.
A measured density difference already includes both temperature and composition changes between two states. How should it be used in buoyancy modelling?
Explanation
A total density difference already includes thermal buoyancy. Adding a separate thermal contribution would count it again. If separating mechanisms, reference them to the same state and retain their signs because they can reinforce or oppose each other.
7.3 Correlations used in classroom examples 6 and 7
Section titled “7.3 Correlations used in classroom examples 6 and 7”For developed turbulent pipe flow with fixed wall concentration, the slide correlation is
with diameter in Re and Sh, and .
For the upward-facing pan with light fluid above the surface,
over . Use , where is the perimeter. The worked examples check these ranges.
8 Classroom example: internal pipe flow
Section titled “8 Classroom example: internal pipe flow”Wet felt pipe
Section titled “Wet felt pipe”Dry air (310 K, , 1.5 m/s) is flowing through a pipe lined with a felt material that is continuously saturated with water at 290 K. The pipe is 0.15 m in diameter and 6 m long. The saturated felt material has a roughness index, , of 0.00001. Assuming that the temperature of the air and pipe wall is constant, determine the rate at which water must be added to keep the felt continuously saturated.
Solution
The inlet, outlet and wetted wall are shown in Figure 4. Concentration rises along the pipe, so the downstream driving force is smaller than the inlet driving force.
Data
| Quantity | Value |
|---|---|
| Pipe diameter | |
| Pipe length | |
| Bulk air speed | |
| Dry inlet temperature | |
| Wet wall temperature | |
| Surface vapour pressure | |
| Kinematic viscosity | |
| Diffusivity | |
| Fanning friction factor | |
| Water molar mass |
The vapour pressure, transport properties and friction factor come from the lecturer’s notes.
Assumptions
- Steady flow and evaporation.
- Constant bulk velocity and supplied properties.
- Uniform saturated wall concentration.
- Each cross-section has a representative mixed bulk concentration.
- Axial diffusion and normal-flow effects are neglected.
- A developed-flow average coefficient approximates the pipe transfer.
Calculations
The surface concentration is
and .
The groups are
and .
The pipe spans 40 diameters; the roughly ten-diameter turbulent development estimate motivates a developed average approximation, not exact development at the inlet.
The concentration model treats the maintained wall and gas temperatures through the supplied surface concentration and constant properties. It does not solve the axial thermal field. The friction analogy gives the coefficient as
The source table’s Dittus-Boelter-type mass row gives about 0.00688 m s⁻¹, but falls below its stated 0.7 limit.
That comparison is an extrapolation and is not the governing answer.
The primary friction estimate also sits at the approximate lower edge of the source’s Chilton-Colburn range; treat the result as an engineering estimate.
For a slice , steady balance is inflow minus outflow plus wall input equals zero.
Inflow is , outflow is , and wall input is
where .
Dividing and taking the limit yields
Integrate from inlet to exit.
For this circular pipe the Number of transfer units is
using and . Small leaves the gas close to its inlet composition; large brings it towards the maintained wall value. For , , and , and the remaining concentration difference is of its inlet value. Omitting the factor four would underpredict the contact effect.
Then
For the dry inlet, the integrated balance can be evaluated directly:
The exit is about 54.6 percent of surface saturation on this concentration basis.
Let and .
The logarithmic mean is
It is the exact mean driving force for this exponential model.
At equal end differences its limiting value is that common difference.
Apply the mean driving force over wall area :
An independent overall balance gives
Agreement confirms that the wall-transfer calculation and outlet concentration satisfy the same material balance.
Thus the final replenishment rate is
or 0.745 kg h⁻¹.
Answer
The required water replenishment rate is approximately , or . The exit bulk concentration is .
9 Classroom example: natural convection
Section titled “9 Classroom example: natural convection”Warm water pan
Section titled “Warm water pan”A 225 mm diameter pan of water is maintained at is exposed to a dry, still atmosphere at . Estimate the heat and mass transfer coefficients, as well as the evaporation rate from the pan,
a. Assuming the convection is driven by species transfer; b. Assuming that the convection is driven by temperature gradients.
Solution
Data
| Quantity | Value |
|---|---|
| Pan diameter | |
| Rounded surface temperature | |
| Rounded air temperature | |
| Pressure | |
| Gravitational acceleration | |
| Kinematic viscosity | |
| Diffusivity | |
| Prandtl number | |
| Specific heat capacity | |
| Air conductivity | |
| Film density | |
| Expansion coefficient | |
| Surface saturation pressure | |
| Water molar mass | |
| Air molar mass |
Use the source’s rounded temperatures and the supplementary properties from the lecturer’s notes.
Assumptions
- Steady natural convection above an upward-facing wet surface.
- Dry bulk air and saturated gas at the water surface.
- Uniform maintained surface temperature.
- Constant supplied film properties and ideal gas behaviour.
- Low normal evaporation flux.
- Composition buoyancy and thermal buoyancy are considered separately, as requested.
Calculations
Area is
and horizontal characteristic length is
Using diameter instead gives a Grashof number 64 times too large.
The surface water mass concentration is
and bulk water concentration is zero.
The Schmidt number is 0.61115.
For composition alone compare dry and saturated air at the same 310 K.
The densities are
and
Thus kg m⁻³.
Use their mean density 1.12685 kg m⁻³ in Eq. 18.
The composition Grashof number is
Substituting the same-temperature density difference gives
The composition Rayleigh number is , within the specified horizontal-plate range.
The correlation gives
The composition-only estimate is 27.6 g h⁻¹.
Under the matching-flow transfer analogy, the corresponding heat coefficient is
For thermal buoyancy alone, use the thermal form of Eq. 18:
Substitution gives
The thermal Rayleigh number is . The matching heat correlation gives
Recover the heat transfer coefficient using the thermal conductivity:
For the thermally driven flow, convert to a mass coefficient:
The evaporation rate then follows from the surface-to-bulk mass-concentration difference:
These are the two requested isolated-mechanism answers.
For comparison, using dry-air density at 290 K and saturated-air density at 310 K gives a total density difference that includes both mechanisms.
The mean density 1.16616 and total difference 0.10515 kg m⁻³ give , and m s⁻¹.
The corresponding total-density estimate is kg s⁻¹, about 38.6 g h⁻¹.
This approximately 39 g h⁻¹ estimate already includes thermal expansion. Adding a thermal Grashof contribution would count that expansion twice.
The real pan has reinforcing thermal and composition buoyancy.
The total-density route is a possible single-group engineering approximation; an exact coupled answer requires a validated heat-and-species natural-convection model.
The two isolated evaporation rates cannot be added to predict the combined rate, because the same velocity field transports both heat and species.
The saturation fraction is 0.0614, so low-flux and dry-air-property assumptions remain approximate.
The maintained water temperature implies external heat supply; no latent-heat constraint has been omitted from an adiabatic balance because this pan is not adiabatic.
Answer
For composition-driven convection alone, , and .
For temperature-driven convection alone, , and .
10 Additional examples
Section titled “10 Additional examples”Evaporation from a tray and an outlet-humidity check
Section titled “Evaporation from a tray and an outlet-humidity check”A water tray is flush with the floor of a rectangular duct. The tray is 0.60 m long along the air flow and 0.25 m wide. The duct is 0.25 m wide and 0.12 m high. Initially dry air enters at 2.0 m s⁻¹, and 101325 Pa. A heater maintains the water at . Assume a uniform air stream over the tray and a concentration boundary layer beginning at its leading edge. Neglect upstream velocity-profile effects.
Use m² s⁻¹, m² s⁻¹, water saturation pressure 4240 Pa, kg mol⁻¹ and J mol⁻¹ K⁻¹. Calculate the average mass transfer coefficient and evaporation rate. Estimate the outlet relative humidity and use it to check the assumption of dry bulk air over the entire tray. Use the dilute-transfer flat-plate model without a Stefan-flow correction.
Solution
Data
| Quantity | Value |
|---|---|
| Tray length | |
| Tray width | |
| Duct height | |
| Air speed | |
| Temperature | |
| Pressure | |
| Kinematic viscosity | |
| Diffusivity | |
| Surface saturation pressure | |
| Water molar mass |
Assumptions
- Steady external transfer with a boundary layer starting at the tray leading edge.
- Uniform incoming velocity and negligible upstream profile effects.
- Maintained saturated surface at the air temperature.
- Constant properties and dilute transfer without a Stefan-flow correction.
- Dry bulk air is used for the initial rate estimate and then checked.
Calculations
The concentration boundary layer grows along the tray, so use its length m for external transfer. The duct hydraulic diameter is not the length in this flat-plate correlation:
The layer is laminar, and Sc exceeds 0.5. The average flat-plate correlation and coefficient definition are
Substitution gives
At the interface the vapour is saturated. With K,
Approximate the bulk concentration as zero and use transfer area
For the outlet balance use the duct flow area,
The dry-air molar flow is
The outlet contains both dry air and the added vapour:
Under the assumed mixed-bulk description, the bulk concentration reaches only 1.67 percent of the surface saturation concentration. The driving force therefore falls by less than 2 percent from inlet to outlet. This supports using dry bulk air in the first evaporation estimate. A much wetter outlet would require coupling local transfer to the changing bulk humidity.
This humidity check does not remove all model approximations. The surface mole fraction is
so a Stefan-flow correction can also change the dilute estimate by a few percent. The imposed heater avoids an evaporative-cooling calculation; without it, the surface temperature and vapour pressure would need a coupled energy balance.
Answer
The average mass transfer coefficient is and the evaporation rate is . The estimated outlet relative humidity is 1.67 percent, supporting the dry-bulk approximation.
Drying a thin coating on a spherical pellet
Section titled “Drying a thin coating on a spherical pellet”A rigid spherical pellet of diameter 0.010 m has a thin wet coating containing 0.0020 g of volatile solvent per cm² of pellet surface. Solvent-free air flows past it at 0.10 m s⁻¹. Both the air and pellet surface are maintained at 300 K and 101325 Pa. External temperature control supplies the evaporation heat.
Use air properties kg m⁻³, Pa s, W m⁻¹ K⁻¹ and . The solvent has m² s⁻¹, saturation pressure 1270 Pa at 300 K, molar mass 0.0780 kg mol⁻¹ and liquid density 876.5 kg m⁻³. For this low-Re sphere, adopt the matching correlations
Estimate the heat and mass transfer coefficients and the drying time. Assume the exposed area stays saturated at the stated vapour pressure until the solvent is exhausted, coating resistance is negligible, and normal evaporation flow is small. Check the thin-coating assumption.
Solution
Data
| Quantity | Value |
|---|---|
| Pellet diameter | |
| Air speed | |
| Initial solvent loading | |
| Solvent diffusivity | |
| Solvent saturation pressure | |
| Solvent molar mass | |
| Liquid density | |
| Air and surface temperature |
Use the supplied air properties.
Assumptions
- Quasi steady external transfer and constant supplied properties.
- Negligible solvent in the bulk air.
- The exposed coating remains saturated until the solvent is exhausted.
- Negligible coating resistance and normal evaporation flow.
- Surface temperature is maintained by external heat supply.
- Fixed pellet diameter is used and the coating thickness is checked.
Calculations
Use pellet diameter for both the flow Reynolds number and the transfer groups:
This Reynolds number is within the low-Re use described for the sphere correlation in the external forced-convection notes. The two transfer groups differ because Schmidt and Prandtl numbers differ. Their additive two is the stagnant-sphere limit and must be retained.
Recover the dimensional coefficients with the corresponding transport property:
Since temperature is controlled, the heat coefficient need not determine the evaporation rate. The supplied vapour pressure fixes
With dry bulk air,
The spherical area is
The loading converts as g cm⁻² kg m⁻², so the initial solvent mass is kg. The constant-rate estimate is
The area cancels because both inventory and evaporation rate scale with it. Diameter still affects drying time through the transfer coefficient.
The solvent-equivalent coating thickness is
only 0.46 percent of the pellet radius. Treating the diameter as fixed is consistent with a thin coating provided the nonvolatile coating is also thin. The surface mole fraction is 0.01253, supporting the dilute approximation. Actual paint can dry more slowly as solvent activity falls or diffusion through the coating becomes limiting; the calculated time uses the stated constant-activity model.
Answer
The heat transfer coefficient is , the mass transfer coefficient is and the constant-rate drying time is approximately 68.5 s. The solvent-equivalent thickness is , only 0.46 percent of the pellet radius.
11 What you should now be able to calculate
Section titled “11 What you should now be able to calculate”Recover a mass-transfer coefficient, combine phase resistances, and calculate evaporation, drying or stream enrichment with the stated interfacial and bulk conditions.
Practice: Workshop 11 for coating removal and tube dissolution.
12 Report an error
Section titled “12 Report an error”Email Ranjeet Utikar with the title
Convective mass transfer, the URL /mass-transport/convective-mass-transfer/, and the equation or passage to check.